Gerber Pattern Cutter

Hours:

• Monday to Thursday: 7am to 4pm
• Friday 7am to 1pm
• 40 hours paid per week

Job Purpose:

To create, develop, and modify high-precision patterns for complex components, ensuring accuracy, consistency, and optimal manufacturability. This role supports prototype development, production readiness, and continuous improvement of pattern workflows.

Key Responsibilities:

• Develop accurate patterns from technical drawings, design specifications, and prototypes.
• Convert, digitise, and modify patterns across Gerber and Lectra systems, ensuring compatibility and correct format transfer.
• Create master patterns and templates used in cutting, sewing, assembly, and production processes.
• Adjust patterns for fit, tolerances, material behaviour, and design changes.
• Work closely with product development, engineering, and production teams to refine patterns and resolve technical challenges.
• Conduct pattern grading where required, ensuring consistent sizing and geometry.
• Support prototype builds by preparing cut files, nesting layouts, and material consumption estimates.
• Maintain organised, up-to-date digital and physical pattern libraries.
• Review production feedback to identify and implement pattern improvements.
• Ensure all patterns meet high standards of accuracy, repeatability, and manufacturability.
• Follow internal quality and compliance procedures when creating or approving patterns.

Qualifications & Experience:

Essential:

• Proven experience as a Pattern Maker in a technical or precision-focused manufacturing environment.
• Strong proficiency with Gerber, Lectra, and digital pattern-making software, including data transfer between systems.
• Ability to read and interpret technical drawings, CAD files, and production documentation.
• Understanding of material properties (textiles, foams, composites, or similar).

Preferred:

• Experience with prototype development or small-batch precision components.
• Knowledge of CNC cutting workflows, nesting optimisation, or automated cutting tables.
• Familiarity with quality standards and tolerance requirements.

Skills & Competencies:

• Exceptional attention to detail and dimensional accuracy.
• Strong analytical and technical problem-solving skills.
• Ability to work independently while collaborating effectively with cross-functional teams.
• Good organisational skills for managing pattern libraries and version control.
• Clear communication when discussing design intent, changes, and technical constraints.
• Ability to meet deadlines in a fast-paced development and production environment.