Stock Controller - Assembly

Specialists in providing engineered above ground drainage and water supply systems, Polypipe Building Services leverages offsite fabrication to design and deliver solutions to mechanical and public health engineers, M&E contractors as well as local authorities. Polypipe Building Services houses well-known industry brand Terrain and has been delivering systems to commercial, high rise residential, healthcare, education and leisure projects for over 50 years.

Overview: This role is to manage the Assembly stock on the assembly storage slab, keeping it organised and safe. Working with the assembly leadership team, the successful candidate will be required to provide the assembly teams with product and consumables as required and deliver finished products to the required warehouse location.

Key Responsibilities:

• Ensure product packing standards are met in line with BOM (bill of materials) and that all boxes are stamped
• Ensure all relevant date is captured on appropriate system (e.g. timesheet, scrap sheets, checks sheets)
• Ensure product is assembled and packed in accordance with PI sheets (process instruction sheets)
• Select and print descriptive labels to appropriate products / bags / carton as per BOM
• Ensure all waste products are separated into the correct bins and the team leader is notified of quantity and defects. Dispose broken pallets or any other waste to the designated area
• Complete stock checks for the component parts received from Warehouse/ Manufacturing as required, highlight any stock inaccuracies to the team leader
• Delivered component parts from/to WIP holding area, Warehouse, Tent to the Assembly Department and move finished products to the Tent
• Transfer of data onto relevant systems IFS, Excel. The data to be recorded is production booking, downtime, scrap and quality checks.
• Book finished products onto the IFS system where a move ticket is generated, placed onto the palletised product
• Move products on MHE to/from work in progress (WIP) or finished goods to holding area
• Train new colleagues on relevant SSW, TBT, CIP and provide them with instructions to perform their duties efficiently and safely
• Actively participate in improvement activities such as Kaizen (continuous improvement) and 6S activities and demonstrate savings.
• Knowledge of H&S and Environmental requirements (SISI, incident reports etc)
• Undertake other duties within the department as requested by Team Leader including cover for Moulding / Bagging / Assembly personnel where required

Skills & Requirements:

• Capable of working within a high demand, fast paced manufacturing environment
• High attention to detail with the ability to read and follow written or verbal instructions and work to the required standards
• Reliable and committed with good time keeping
• Meets or exceeds output standards
• Willingness to learn to use any other equipment if required
• Ability to use Manual Handling Equipment (FLT, Pivot steer, PPT) in a safe manner
• Ability to work under own initiative and as part of a team
• Flexible and willing to undertake roles as trained/requested
• Ability to use IFS or similar MRP systems
• Knowledge of 6S and other C.I. tools and experience running projects using these tools

Working hours and benefits:

Monday - Friday, 40 hours per week

25 days holiday entitlement

Save as you earn Sharesave Scheme

Cycle to work scheme

Contributory pension scheme - matched up to 8%

Life assurance (linked to pension scheme membership)

Free flu vouchers

Various health & wellbeing initiatives including complimentary occupational health on-site physiotherapy and counselling services

Staff discount on all Genuit Group products

Free on-site parking